click on picture for larger image
mikes-models.com
mikes-models.com
hints and tips page
Hints and tips.

1 How to get away with machining errors and so called scrap!

2 Screw cutting.....and setting the top slide angle

3 Reading the signs of the grades of aluminium

4. Turning to the correct size on a lathe.

1. production of scrap!

If you are a relative beginner as I am, then the production of 'scrap' or perhaps
mistakes should not be called scrap! Rather they should be called 'items that have
been resized' and ready for future use at somewhat of a smaller project. It works
for me and I am an expert in such 'resizing'!

----------------------------------------------------------------------------------

2. Screw cutting and the setting over of the top slide.

I have to reinforce the fact that I am a novice and this 'hint' is not for the
experienced! I have today tried internal screw cutting (see the Mills 1.3cc
crankcase diary entry for 19/02/08). Now reading the books you have to set the
top slide over to 29.5 °. So looking at my top slide there the manufacturer has
very kindly engraved the degree marks. I set it over to 29.5° and proceeded to cut
the threads. I wasn't very impressed with my results really so went back to the
books. Re reading them its the angle of 29.5° against the cross slide! A completely
different setting! Double Doh!!!!

So my hint is not to anticipate that because the nice men engrave degree'son your
topslide, that thats what you need.

Read and re read is the answer.

----------------------------------------------------------------------------------
3 Reading the signs of the grades of aluminium

The identifiication of the grade of those blocks of aluminium gathered from your
local scrap yard would be useful. Ron Chernich very kindly assisted me with an
answer published in full on the correspondance page.

However, Ron uses mill marks and surface oxidation to help. The photo to the
right shows some oxidation which is a good sign! click
4 Turning down to the correct size on a lathe
This isn't one for the 'old sweats' more for the like of me 'novices'. Its not even
mine but it does work and its so simple! Well it nearly always works and is 200%
better than I have achieved before.

Get on with it man I here you say....OK, how do you turn down to size every
(nearly) time? You take the cuts you would normally make until you get near to
size. Then measure the work piece and halve the amount to take off. You keep
doing this until you are a thou away when you can either take a light cut or polish
off as it were.

It seems simple but it does really work! I read it in a recent UK model engineering
magazine (don't ask me which, I can't find it !). Anyway, try it and you will be
surprised. I was.